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At 18,000 rpm that’s a mean piston speed of 4,800 fpm and a peak speed over 7,536 fpm, or more than 85 mph at mid-stroke.
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The more power strokes per minute, the more power available to do work.Ĭonsider the 2000 Ferrari Formula 1 engine that has a stroke of 1.6-inch. It is a good rule for evaluating engine potential and it is even more instructive if you calculate maximum piston speed since one of the axioms of engine performance dictates that power comes from engine speed. Mean piston speed has long been used as an indicator of component durability under severe service. Note in particular the piston pin height, or compression height, which changes according to connecting rod length. The piston nomenclature diagram illustrates all the important piston features and dimensions. Now let’s find the maximum piston speed at 6,000 rpm. Using the formula for mean piston speed we calculated 3,000 fpm or 34.09 mph for our 302 Ford. When the piston is exactly at either top or bottom dead center it is stopped and there is no acceleration. Before that point the piston is accelerating after it the piston is decelerating. This speed occurs about mid stroke, where the connecting rod is ninety degrees to the crankpin. Then multiply by the maximum engine speed to get the maximum feet per minute. Multiply the stroke by pi and divide by 12 to get feet per revolution. You can get a very close approximation of maximum piston speed (ignoring rod center-to-center length and rod angularity) with the following formula. Then divide by 5,280 to get miles per hour. To convert the answer to MPH, multiply the answer by 60 to get feet per hour. It is the distance the piston travels in one minute. Piston Speedfpm = 3 x 6,000 ÷ 6 = 3,000 fpm Note that if you did not simplify the formula, the answer still comes out the same. Let’s work an example for a 302 Ford that has a stroke of 3 inches and a maximum engine speed of 6,000 rpm. Calculating the piston speed for any given application is essential to safe engine operation. Pistons come in all shapes, sizes and alloys. You can copy and paste this link to share:
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This Tech Tip is From the Full Book, PERFORMANCE AUTOMOTIVE ENGINE MATH. To simplify the formula, divide the numerator and the denominator by 2. The formula for mean piston speed yields an average speed based on two times the stroke (up and down for one revolution), times the engine speed (RPM) divided by 12 to convert to feet per minute (fpm). The piston is always accelerating from or decelerating to zero speed. Since the piston actually comes to a complete stop at the top of the stroke (TDC) and at the bottom of the stroke (BDC), its speed and acceleration at any given point is always changing. Piston speed generally refers to the average or mean speed of the piston as it moves up and down in the cylinder bore during each crankshaft revolution.